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Gear Cutting
Perfekte Passungen für maximale Leistungsfähigkeit
Perfekte Passungen für maximale Leistungsfähigkeit
Precision and quality are our top priorities - naturally also when it comes to areas of CNC machining, such as gear cutting. Our specialists at Messner use the most advanced techniques and processes to ensure that every gear is perfectly matched to our customers' requirements. By using precise machines and innovative technologies, we guarantee that gears are not only manufactured accurately, but also offer a long service life and high performance. Thanks to our extensive expertise in mechanical engineering, we can successfully implement even the most complex gear cutting requirements of our specialist technical customers.
Optimized series production
Series production
By using the latest production technologies and optimized processes, we achieve a high level of productivity in order to process even large series orders on time.
Cost-efficient production
Manufacturing
Our efficient series production enables us to exploit economies of scale and reduce production costs per unit without compromising on quality and precision.
50 years of experience in machining
50 years of experience
With decades of know-how, we have the knowledge and expertise to meet even the most demanding requirements in the milling sector.
High degree of automation
Automation
By automating our milling processes, we not only increase efficiency and reduce costs, but also ensure the consistently high quality of our products.
CAD / CAM Systems
Systems
The use of CAD/CAM systems in our production enables close cooperation between your designers and our CNC specialists, which promotes efficiency and accuracy in the implementation of concepts in real produced parts.
Certified quality
Quality
With our commitment to the highest quality standards, we ensure that all processes in our milling areas meet the requirements of ISO standard 9100 and 13485.
Are you looking for a competent and reliable partner to take care of your gear cutting? Then you've come to the right place. We can handle all types of gear cutting for you - whether internal or external gearing - and are also happy to support you with other manufacturing processes. Contact us now for a non-binding consultation!
Uncompromising quality: At Messner, uncompromising quality is not just a buzzword, but a promise that our customers can rely on. Our approach is based on ensuring that each gear is precisely matched to the specific requirements of each application, maximizing the reliability and efficiency of the end products. Our state-of-the-art CNC machining technology plays a central role in gear cutting by not only increasing accuracy but also optimizing production times. We also place great emphasis on continuous quality control throughout the manufacturing process to ensure that each gear meets both internally set standards and strict industry standards. This attention to detail and our focus on integrity at every stage of production ensures that our customers always receive the highest quality products that integrate perfectly into complex and demanding systems.
Genuine service: Our service is characterized by more than just technical expertise in the field of gear cutting. We offer our customers a comprehensive support package that starts from the very first contact. Our specialist engineers are in constant communication with customers to understand their specific requirements and develop tailor-made solutions. Through detailed analysis and planning, we ensure that the implementation is not only technically flawless, but also exactly as expected. This proactive and customer-oriented approach not only strengthens the quality of the gearing, but also builds a sustainable relationship of trust based on long-term cooperation.
Cost-efficient gear cutting: A key aspect of our approach at Messner is cost-efficient gear cutting. By using the latest CNC technologies and optimized manufacturing processes, we not only achieve remarkable accuracy, but also significantly reduce production costs. We attach great importance to minimizing material losses and maximizing the use of resources. This level of precision and cost awareness in gear cutting ensures that our customers benefit from products that not only meet the highest quality standards, but are also efficient and economical to produce. This ensures that our customers remain competitive in an increasingly demanding market environment without having to compromise on the quality of the mechanical drive elements.
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Our CNC machining centers
Milling
| manufacturer | type | processing size X/Y/Z in mm | comment |
| MAZAK | VCN 500 | 800x500x550 | Renishaw probing system, 70 bar coolant pressure, 60 tools, pallet automation |
| MAZAK | VTC 200 C | 1660x510x510 | Renishaw probing system, zero-point clamping system |
| MAZAK | PFH 5800 | 730x730x740 | Renishaw probing system, 70 bar coolant pressure, 160 tools, pallet changer system |
| MAZAK | PFH 5800 | 730x730x740 | Renishaw probing system, 70 bar coolant pressure, 160 tools, pallet changer system |
| MAZAK | PFH 5800 | 730x730x740 | Renishaw probing system, 70 bar coolant pressure, 160 tools, pallet changer system |
| MAZAK | PFH 5800 | 730x730x740 | Renishaw probing system, 70 bar coolant pressure, 160 tools, pallet changer system |
Turning
| manufacturer | type | max. diameter | comment |
| MAZAK | QT 250 M | D 380 - length 500mm | driven tools, robotic automation |
| MAZAK | QTS 250 M - 1000 | D 380 - length 1000mm | driven tools |
| MAZAK | QTS 250 M - 500 | D 380 - length 500mm | driven tools, robotic automation |
| MAZAK | QTS 250 M - 500 | D 380 - length 500mm | driven tools, robotic automation |
| MAZAK | QTS 200 M | D 350 - length 500mm / 65mm | driven tools |
| MAZAK | QT Nexus 100 MY | D 280 - length 300mm / 62mm | driven tools, Y-axis |
| MAZAK | QT Nexus 100 M | D 280 - length 300mm / 62mm | driven tools |
| MAZAK | QT Nexus 100 M | D 280 - length 300mm / 62mm | driven tools |
| MAZAK | QT Primos 150 SG | D 280 - length 300mm / 62mm | driven tools |
Additional services
| manufacturer | type | designation | comment |
| Kasto | Twin A4 | Automatic band saw | Max. diameter 400 mm |
| Trotec | Speedmarker 700 | Laser marking system | Including peripheral machining |
| Jung | J 630 C | Surface grinding machine | |
| Joke | EL 380 | Flat lapping machine | |
| Peenmatic | PM750S | Ceramic/Glass bead blasting system | |
| Peenmatic | PM75S | Ceramic/Glass bead blasting system | |
| Gühring | GTMS | Toolmanagementsystem |
Our machinery.
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Industry 4.0
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Our process chain
We analyse your request precisely and subject it to a feasibility analysis. We would be happy to assist you with our expertise from over 50 years of manufacturing experience.
We procure the required raw materials and materials in accordance with your specifications and documentation. We would be happy to assist you in selecting materials for cost-optimized production.
Based on the orders and available resources, we create a detailed production plan. In doing so, we assign machines, employees and schedules for each production step.
In accordance with your manufacturing documents, such as volume models or technical drawings, we create the necessary CNC programs at our CAD/CAM workstations to produce your highly complex components efficiently and with repeatable quality.
During the manufacturing process, we carry out quality checks in accordance with specified guidelines to ensure that the products meet our quality standards. In doing so, we monitor every feature of the required claims, including automated documentation and archiving.
Both component finish and precision deburring make a significant contribution to improving product quality, increasing functionality and meeting customer requirements. We carefully plan and implement these sensitive processes in order to achieve the best possible results.
Thanks to our network of specialized partners, we are able to cover all heat and surface treatments. Through long-standing, trusting and partnership-based cooperation, we achieve the best possible results with our certified partners.
Within framework agreements, we offer various warehousing strategies. After manufacturing, we store the products and prepare them for shipping. This includes packaging, labeling and storage of the finished products in accordance with your specifications.
Our process chain.
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